Complete turnkey acetylene plants — designed and built in-house
IIGAS supplies acetylene gas plants on a full turnkey basis: process design, fabrication, erection, installation, commissioning and operator training, backed by lifetime spares and service. Because we manufacture the plants and operate them ourselves to fill cylinders, every system is engineered from real production experience — not theory.
Our plants generate acetylene from calcium carbide, purify and dry it, compress it, and fill it into dissolved-acetylene (DA) cylinders charged with acetone or DMF over a porous mass — the safe medium for storing and transporting acetylene. We size each plant to your output, from compact installations to high-capacity industrial facilities.
What a turnkey IIGAS acetylene plant includes
- ✓Acetylene generators — low- and medium-pressure carbide-to-water and water-to-carbide designs
- ✓Gas purification and three-stage drying for high-purity acetylene
- ✓Acetylene compressors and high-pressure manifolds
- ✓DA cylinder filling systems with acetone/DMF charging and porous-mass handling
- ✓Flashback arrestors, flame arrestors and hydraulic back-pressure valves for decomposition safety
- ✓Carbide handling, sludge (carbide-lime) management and effluent systems
- ✓Instrumentation, control panels and complete safety interlocks
Engineered to international safety standards
Acetylene demands uncompromising safety engineering. Our plants are built to NFPA, CGA, EIGA, ASME and Indian Standards, and our team contributes to the Bureau of Indian Standards committees CHD 6 (Industrial Gases) and MED 16 (Gas Cylinders), so our plants are built to the standards those committees set.
Every plant is designed to contain and prevent acetylene decomposition, with correctly specified arrestors, pressure limits and porous-mass DA cylinders engineered to IS 8451 and related codes.
Exported and commissioned worldwide
Beyond acetylene, IIGAS builds air-separation plants, PSA oxygen plants and nitrous-oxide plants, and distributes the chemicals the industrial-gas industry depends on. Our plants are exported and commissioned worldwide, supported by our own engineers, spares and operator training.
If you are setting up acetylene production — or upgrading an existing plant — talk to us about a plant matched to your capacity, site and budget.
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